Maintenance management techniques pdf

July 01, 2017 purpose the maintenance management manual has been revised to include a link to the occupational safety manual for more information about txdots hazardous material cleanup policy and to include revised. Developing an effective maintenance management program. Introduction maintaining the production capability of anorganization is an important function of productionand operation management. July 01, 2017 purpose the maintenance management manual has been revised to include a link to the occupational safety. Developing an effective maintenance management program risktopic 11. Mouaket traditional maintenance management systems have been in place in most state highway agencies for more than two decades. Space management 161 new builds and maintenance 163 prebuild163 heating 164 ventilation and chillingcooling 166 electricity use and new technologies 167 disputes 167 chapter 8 sustainability, use of resources and sustainable technologies 169 what is sustainability.

Asset management through maintenance and management thereof, especially preventative management within a power utility like eskom, is a critical factor because supply generation of electricity has to meet demand consumption of electricity instantaneously as electricity cannot be saved. Some parallels can easily be made between maintenance management and certain tenets of quality management. Techniques and tools for maintenance management request pdf. The last time you had your car serviced or decorated your house, you were managing an asset. A maintenance model is a mixture of the previous types of maintenance in certain proportions, and it responds appropriately to the needs of a particular equipment. Tutorials in maintenance management for reliability. Maximising shutdown maintenance work quality and equipment reliability 1. Before you get into the nutsandbolts of building maintenance and repair, take a long, hard look around your building and your tenant association and ask a few key questions. Maintenance management the planned state daryl mather.

However, depending on the value of the asset or its. New tools and techniques for highway maintenance management kumares c. Maintenance management certification life cycle engineering. Evaluating different maintenance management strategies fiix. This book explores the discipline of asset management and demonstrates how it can be used. The modern approach to industrial maintenance management vasile deac, gheorghe carstea, constantin bagu, florea parvu. Maintenance management skills teaches supervisors how to lead a worldclass maintenance department using planning and scheduling best practices to drive work execution, and motivational and time management techniques to improve maintenance worker productivity. Using techniques and tools such as cmms and total productive maintenance, his focus is on helping clients develop world class asset maintenance policies and practices. However, even with all of these technological advances, the majority of maintenance.

Maintenance management for effective operations management at. Abstractthe study presented in this paper aims to identify the practices of maintenance organization and management adopted by companies in the industrial. Maintenance management techniques corder, antony s on. Effective pavement preservation can help local agencies save money while improving the overall condition of the road network. The modern approach to industrial maintenance management. Jun 05, 2012 effective maintenance management practices trimitra consultants jakarta indonesia posted on june 5, 2012 by admin june 5, 2012 the maintenance organization of today, like many departments, is under continued pressure to cut costs, show results, and support the mission of the organization. Effectiveness is measured through the reduction of maintenance errors, and improved individual and unit coordination and performance. Maintenance resource management is a general process for improving communication, effectiveness, and safety in airline maintenance operations. Maintenance management techniques and methods to solve plant and equipment operations and maintenance problems conference presentation. Effective maintenance extends equipment life, improves equipment availability and retains equipment in proper condition 2. We work in the heavy process industry in mining, oil and gas, pulp and paper, steel and metals, cement, food, but also in manufacturing and facilities. Tody there is a wide understanding of all of the fields of maintenance management as well as the various advanced techniques and concepts that have developed. Pdf handbook of maintenance management and engineering. Department of energys federal energy management program femp.

Maintenance management best practices are critical for every successful individual and company. This paper tries to present some aspects related to the systemic approach of the. These predictions are based on the condition of the equipment that is evaluated based on the data gathered through the use of various condition monitoring. Management must be aware of the skills and abilities and recognize that the skill, experience, and expertise may not be sufficient for all services and repairs. Effective maintenance management practices trimitra consultants jakarta indonesia posted on june 5, 2012 by admin june 5, 2012 the maintenance organization of today, like many departments, is under continued pressure to cut costs, show results, and support the mission of the organization.

Advanced techniques for assets maintenance management. Maintenance management standard for immovable assets term definition asset management system iso 55000 a management system whose function is to establish the asset management policy and objectives, as well as processes and organisational arrangements inclusive of structure, roles and responsibilities to achieve asset management objectives. Topics covered include strategic planning in maintenance, maintenance scheduling techniques, and information system support available for maintenance. These systems have been primarily concerned with the management of. Outlined below are the more widely used maintenance management strategies, as well as their pros and cons and situations when they are best applied. Predictive maintenance is the complement of preventive maintenance. Aug 04, 2008 maintenance management means a better control of the maintenance organization and the related area. Maintenance management maintenance management establishes goals and objectives through standards and work procedures in order to obtain a better utilization of available resources, which are staff, equipment and materials. Through the utilization of various nondestructive testing and measuring techniques, predictive maintenance determines equipment status before a breakdown occurs.

Predictive maintenance is a proactive maintenance strategy that tries to predict when a piece of equipment might fail so that maintenance work can be performed just before that happens. Maintenance strategy series volume 3 maintenance work. Pdf the maintenance management framework researchgate. You will learn practical skills that can be applied on the job right away, demonstrate your commitment to building a solid maintenance program, and increase your value. This paper tries to present some aspects related to. The role of cmms 2 measuring the process to evaluate the success of maintenance processes and your implementation as a whole, key performance indicators kpis need to be defined. Implementation of modern maintenance management system. After reading this article you will learn about maintenance management. Maintenance management means a better control of the maintenance organization and the related area.

Findings the paper finds that important issues in maintenance management range from various optimization models, maintenance techniques, scheduling, and. The aim of this paper is to remark the importance of new and advanced techniques supporting decision making in different business processes for maintenance and assets management, as well as the basic need of adopting a certain management framework with a clear processes map and the corresponding it supporting systems. As an international expert in maintenance management, he has assisted literally hundreds of organizations in north america, europe, and the pacific rim improve their maintenance. However broadly, preventive maintenance practices were largely been applied than reactive maintenance.

Based on the analyses of the collected data the elabo ration of detailed individual maintenance strategies will be carried out. Nearly every highway agency has a system in operation. Maintenance planning and scheduling exists because it gives value to those businesses that use physical assets, such as plant, equipment, machinery, facilities and infrastructure, in providing their product to paying customers. Reliability and maintenance coaching and consulting idcon. Space management 161 new builds and maintenance 163 prebuild163 heating 164 ventilation and chillingcooling 166 electricity use and new technologies 167. Makings of an effective maintenance management system. Past and current maintenance practices in both the private and government sectors would imply that maintenance is the actions associated with equipment repair after it is broken. Smartturn created this ebook for business owners, logistics professionals, accounting staff, and procurement managers responsible for inventory, warehouse and 3pl operations, as well as anyone else who wants to demystify.

Pdm uses data from machine sensors and smart technology to alert the maintenance team when a piece of equipment is at risk of failing. Tutorials in maintenance management for reliability improvement. The study of and partnership with these organizations has built a solid understanding of the processes and techniques that are. This means placing the proper people in the proper function. Maintenance management certification video brochure achieve your maintenance management certification mmc from your choice of some of the countrys top engineering schools. This comprehensive 5day training course has been designed to benefit both qualified new professionals as well as experienced professionals who might need to refresh their skills. We think that every equipment will need a different mix of different types of maintenance, a particular mix of tasks, so that maintenance models will be as many as existing equipment. An analysis of maintenance strategies and development of a. An analysis of maintenance strategies and development of a model for strategy formulation a case study master of science thesis in the master degree programme, production engineering gustav fredriksson hanna larsson department of product and production development division of production systems chalmers university of technology. In the same time, the maintenance activity should be organized in such a manner, that it should allow solving all the problems specific to maintenance, in the.

While information about these practices is widely available, it is. The mission of femp is to facilitate the federal governments implementation of sound, cost. No concern is given to the actual condition and performance capability of the oil. Idcon has provided reliability and maintenance consulting services to small, midsized and large companies since 1972 in over 50 different countries.

For example, a sensor may use vibration analysis to alert the maintenance team that a. Request pdf techniques and tools for maintenance management in maintenance management, we must take many times decisions under. It is appropriate to examine the experience to determine what is being done right and where improvements are needed. Effective maintenance organizations understand the need of wellestablished processes, supported by appropriate resources, and executed by skilled and welltrained personnel. A guide to preservation techniques to extend pavement life. Grenke maintenance management systems mmss have existed for 20 years. This methodology would be analogous to a preventive maintenance task. What the standard means the maintenance management system has a method of identifying, assessing and taking action on reported faults from any source. Maintenance activities are related with repair, replacement and service of components or some identifiable group of components in a manufacturing plant so that it. The answers to these questions should help you understand what needs to be done, and where to begin, in improving the maintenance and repair of your.

Should you wish more information in detail on any of the 31 maintenance management tips, then please read the pdf article 31 sure ways to lower operating assets maintenance costs and improve reliability. An introduction to asset management a simple but informative introduction to the management of physical assets by robert davis we are all asset managers. The context of applying maintenance practices 500 kb pdf file. Maintenance management skills teaches supervisors how to lead a worldclass maintenance department using planning and scheduling best practices to drive work execution, and motivational and timemanagement techniques to improve maintenance worker productivity. Makings of an effective maintenance management system ronald b. The kpis will allow your team to identify and further optimize the business processes, determine training requirements and quantify the return on investment. Findings the paper finds that important issues in maintenance management range from various optimization models, maintenance techniques, scheduling, and information systems etc. To be able to manage the maintenance activities in the right way, a maintenance management system is necessary. Learn how to do maintenance management for reliability and maintenance. Maintenance activities are related with repair, replacement and service of components or some identifiable group of components in a.

The study found out that the level of top management. Maintenance management best practices training course. Typically we see plants employing either runtofailure only fix after a breakdown or preventive maintenance on a predetermined schedule. The aim of this paper is to remark the importance of new and advanced techniques supporting decision making in different business processes for maintenance. Even to the stage where there are built in modules for managing equipment maintenance strategies and optimising stores inventory levels. Predictive maintenance pdm aims to predict failures before they happen so maintenance can occur at just the right time. The range of knowledge that maintenance professionals today posses far exceed that of twenty years ago. Evaluating different maintenance management strategies free guide to preventive maintenance. Maintenance management practices of companies of the. Apdf split demo chapter 16 maintenance resource management. To properly control the maintenance of a facility, information is required to analyze what is occurring. An analysis of maintenance strategies and development of a model for strategy formulation a case study master of science thesis in the master degree programme, production engineering.

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